Invasion of the body snatchers

When there’s a lot on your plate to do, time just seems to wiz right by and this month both David and I can say that the last couple months have flown by with the speed of lightning. We were both busy during the summer and then in September, Schooner Chandlery exhibited at the Port Townsend Wooden Boat Festival. It was a fun event and we enjoyed having John Fruehwirth do demos of wood carving at the booth during the event.

John Fruehwirth wood carving Schooner Chandlery booth at Port Townsend Wooden Boat Festival

Following the Festival, David had a software project in Colorado to attend to for a bit. He brought back a doozie of a Colorado cold and after nursing it for a week, passed it on to me to let it linger in the boat longer. We both finally felt un-sick and capable on Saturday the 14th of October, a full month after the Festival.

Earlier in the week, I was feeling guilty for letting Mahdee get so dirty without a good washdown so I scrubbed a month’s grime off Mahdee’s topsides. I’m happy to say her varnish is still glossy and bright from last fall’s varnish-fest. The covering boards and bulwarks look so perfect so that only I would know that it’s been a year. Running out of time, this may be the first year that since 2009 that I do not complete a full varnish round-robin on Mahdee. I have to do the butterfly hatches as they won’t make it through the winter without another few coats — and the canvas covering their piano hinges needs to be replaced or we’ll have drips of water in the main saloon during the winter rains. I put on the canvas hinge covering–at the suggestion of Chris Frost of Downwind Marine–in 2009 so I’m pretty happy that it’s made it through 8 years without real leaks. However, the edge of one bit of canvas hinge cover is getting frayed and we noticed during spring 2017 saturating rains it would eventually leak below onto the main saloon table.

Mahdee’s charthouse exterior has not been re-painted or weatherproofed since 2010 and it’s showing cracks in the paint along all the structures like the corner posts and whatnot. A few bungs have cracks in the paint showing and one has a nasty red rust stain as a reminder that, while we did replace all the iron fasteners in the hull and deck, we didn’t replace all the iron fasteners in the charthouse. I put together a little pile of scrapers and sanding papers for my assault on the butterfly hatches and charthouse this week. Tomorrow I’ll be out and about most of the day but mid-week begins my “mini” paint and varnish-fest to include aforementioned hatches and charthouse as well as the cockpit bench seats and combing interior that have flaky paint. Midwinter flaking paint is never a good thing and usually, I sand and re-do the cockpit seats every year. Last year I didn’t do it and it’s very easy to see that.

The charthouse roof canvas and the canvas in the cockpit surround are also looking worn and in need of repair or replacement. Since the real water proofing is done with the metacrylic membrane under the canvas I know I can put off the repair/replace until next spring. I may just remove the canvas this week and go with the naked metacrylic through the winter. It’s gray color isn’t as nice as the straw color of the painted canvas but I’d probably be happier to be rid of canvas with little rips and flaking paint. Another project for the list.

Sherwood Raw Water Pump Impeller Housing with broken bolt

The Mahdee tasks that have been delayed by life intervening are now slowly getting put onto a list and much more slowly ticked off the list. This weekend’s Mahdee “togetherness” highlight for David and I was changing the oil bypass filter and replacing the raw water impeller on the Cummins while also flushing out the raw water and coolant systems. Finding the pencil zinc largely intact in the heat exchanger was sort of a bonus. Usually, it’s a pile of mush that has to be cleaned out of the exchanger. The low-lite of the experience for me was breaking one of the three corroded stainless bolts that hold the Sherwood impeller housing onto the engine while I was removing it. Usually, David does the honors of breaking bolts and I can make fun of him for it. This time, I was the culprit. The low-lite for David was tearing up his hands while contorted into the required spot and turning the wrench to get the impeller housing back together. What should have taken us two hours turned into a whole weekend. Break a bolt, 5 minutes. Replace it only after driving to a store and finding a replacement, 2 hours.

Somehow we were both pretty exhausted at the end of our mini-maintenance weekend and wondered what had come of our energetic and nimble bodies we’ve spent a lifetime abusing. Had bodysnatchers invaded and given us these low performing versions in return for our old selves? Happy with the Cummins basics completed, we chose to just enjoy a Sunday evening petting Beryl and watching a movie on the computer, stuffing the spectre of the body snatchers into the recesses of our minds.

Beryl the body snatcher?

We are the people who work on old things

Yes it’s true, we are now the people who work on our old boat and we used to be the people who worked on our old house.  Plaster, woodworking, repairing marble surrounds, copper flashing and mission tile roofing, replacing galvanized pipes for newly soldered copper ones, refinishing floors, repointing bricks, reglazing windows, and restoring intricate plaster crown moulding.  That was then: the house.  This is now: the boat.   Someone really introduced us to another couple that way “those people who work on their old wood boat.”  At the time it made some sense because when we were in a slip it was because we needed shore power to work on the boat more conveniently and when we were sailing we were “out there” and absent from the view of the particular fellow.   It’s an interesting life–being the people who work on their old wood boat.

But right now all I can think is “Buttercup, oh Buttercup. How many ways can you make my life interesting?”  David and I recently took Buttercup for a “spirited ride,” let’s call it. A Sunday, a glorious day of driving our 1976 Saab 99 on winding roads, dirt and paved, up hills and over mountains, and along the seashore just as Buttercup loves to be driven. The drive was a ‘post tuneup check’ to see how she was doing.  She was to have her state safety inspection the next day and I needed to make sure she was in good form.  With little bits of rust here and there, the old girl is not looking her best and it was all the more important that she pass the inspection with flying colors.

On the drive we found all was good with Buttercup except we noted the rear shocks had seen better times and further since the ball joints I’d ordered from Rock Auto had arrived, it looked like we’d be spending a day working underneath Buttercup sometime very, very soon. We’d just need to find someone to do the alignment.  As an aside — Rock Auto has amazing deals on car parts for, shall we say “elderly” cars.  A further aside, Buttercup did pass her safety inspection just fine — more or less an emissions check, the inspector must still make sure brakes, lights, and all the rest work.  Lucky for Buttercup they are not as picky as we are and they didn’t do the big sideways jiggle/push/pull thing we do on the front wheels or they’d have noted the tiny bit of a giveaway that her right front ball joint wants to be replaced and they didn’t take her on a spirited drive or they’d have known her shocks weren’t up to snuff.  Fine for normal driving but not so great for rutted country roads.  

Gone are the days where one can get a selection of good shocks for any USA-based pre-1978 Saab model 99.  Having owned our 1974 Saab 99 Pepe for his last 34 years and 400K of his half a million miles (1982-2006) and Buttercup since 1998, I know a little thing or two about shocks for the model.  Before we owned Pepe, David’s father owned the car since it was new.  David had cajoled Dad into many things that were lifetime warranted to the purchaser — and since David did all maintenance for Dad on Pepe, that meant David owned the lifetime replacement guarantee on let’s see…a JC Penny (later Firestone) battery, lifetime alignments, and even lifetime warranted Koni shocks.  We used those on Pepe for about a decade during which we re-valved a few times and then gave up. The lifetime warranted Bilstein shocks? I blew through those on our Saab 900 in less than a month. Replaced and ruined again within weeks.  Let’s not talk about the 900 for now.

Back to shocks for the 70’s era 99 models. For our Mexico jaunts in Pepe, we used different springs, lifting kit/spacers and I obtained Bilsteins meant for a particular import truck with the same vertical pin shock mounting system and a little different range of motion. Alas while that was good for our ’74 99 for many back road excursions in the 80’s and 90’s it likely contributed to every shock mount point being ripped apart (on the road) and rebuilt (in a local welding shop nearby) a few times…even those trusty (lifetime warranted) shocks were rebuilt a few times and swapped out with the Konis on Pepe until finally I gave up on them when we said our farewells to Pepe in 2006 (RIP.)  Buttercup, with her original 1976 axle is stuck with those same old-style shock mounts.  When we got the car, we put the Koni shocks on her, or maybe it was the Bilsteins — whichever ones that were not on Pepe.  A few years later we threw some KYB shocks on the car thinking “we’ll find something different, later” and so now is “later” and we see that shocks for this car are available from only a few makers.

Though David reminded me that KYB really just means “keep your Bilsteins” I had decided I’d just get some decent KYB shocks for Buttercup and probably just needed to find a local sale.  It’s so hard to justify more than the basics for Buttercup when we drive so few miles and well, we try to keep the maintenance funds together for Mahdee’s much larger appetite.  These old ladies vie for attention, that is for sure.

Yesterday when suddenly Buttercup’s passenger rear side started making a clunk-clunk-clunk over rough road spots, I thought “hum, I’ve heard that noise–the shock bushing just popped off top or bottom of that shock.” David and I both have a lot going on right now and I hate getting dirty anyway so I also thought “I have an excuse to get someone else to replace these shocks! I’ll take the car by the local auto parts place” where I’d recently seen they have a model of decent KYB shocks “and I’ll have them put a set on the rear of Buttercup.”  I texted the same to David.  He came back with “sure, ha!” implying the shop couldn’t do the work.  I won’t say he jinxed it but I will say he was right.

I looked at the estimated cost and almost just bought the shocks and took them to the workshop to install myself.  But I hate getting dirty.  I have mentioned that? It’s always dirty, gunky, yucky work to get the nuts loosened up and off of the top and bottom pins of the shocks.  It’s sometimes really difficult to do, as well.  Wesley is playing “garage king” in the workshop while we wait on an electrical part so the logistics of getting Buttercup into our workshop would involve me PUSHING Wesley out of the way…no, no, not going to happen because then I’d have to push Wesley back inside the workshop, too.  The car is heavy and there’s a lip on the concrete sill that I would find difficult to deal with.  Therefore installing shocks on Buttercup would mean doing the work outside the workshop door rather than inside. Outside on the pebble-strewn, dirty, gritty asphalt.  Nope.  Not going to do it. Nope.  And David was tied up all afternoon with other things–so much the more perfect excuse to just pay someone to do the work.  The only things Buttercup has ever had anyone besides David and I do? a couple wheel alignments when we’ve replaced tie rods or ball joints– and we had a gas tank lining installed once.  Lifetime warranted lining, I might add.  Old habits die hard.

As I was filling out the paperwork for the shop to replace the rear shocks, I wrote details of the noise and then wrote “please report whether the top and bottom bushings were in place on old shock rear passenger side and if both are in place, please do careful inspect the rear suspension, panhard arm bushings, shock mounting points, and related that might produce a clunking noise from that area.”  No work on the front suspension requested.  I  knew they’d be likely to note the right front ball joint and was in enough of a hurry that I didn’t want to deal with a full suspension inspection by them.  Because Buttercup still has her reverse lock intact, I also gave them the standard Saab bit about “key between the seats, car must be in reverse to remove key, reverse lock is annular ring around shifter knob, pull up on ring while clutch is depressed to put shifter into reverse.  Only try to remove key once the car is in reverse. Do not remove key if you cannot get car into reverse.  Just leave key in ignition if you experience any problems.”

I sat in the waiting room an hour, anxious and unexpectedly worried about that reverse lock–playing the game of odds: will they break it or not? Thinking how ridiculous it would be for this car to have survived 41 years of driving without the reverse lock being broken and having it get broken now.  The service manager came out to the waiting lounge, handed me the paperwork and said “we can’t fix your car.”  I said “fix? what fix? do you mean install? Do you not have the shocks? You cannot install the shocks?”  and he said “No, we can’t fix you car.  There’s too much wrong with it.”  I asked “what’s wrong? Is a shock mount to the body ripped out?”  thinking that even though the shock itself seemed fine, my worst fear was true and I’d have to find a local welder for the work.  “No mam, there’s just too much wrong. ”  Now I was perplexed. I asked to speak to the mechanic to find out what “everything” was.  After all, I already knew about the ball joint… maybe he was looking at the front end, not the rear suspension. I actually knew that we should replace the brake pads sometime in the next few months.  We do that as a preventative though.  Brakes are not suspension…he couldn’t be thinking about brakes?  The hard to find MetalMasters are on back order and will be here in a few weeks.  My mind went automatically spinning through the logistics of going ahead and bleeding the brakes at the same time as doing the pads. Solid rotors made for different pads.  I really like the vented ones.  No reason to change them though. But I really like the vented ones.  Finding a place to take the old brake fluid.  Does O’Reilly’s do that? How about the US Coast Guard Auto Hobby Shop? But bringing myself back to reality, today! The brakes would be no reason to say “too much wrong” and not install new rear shocks.

The mechanic, a small Hispanic fellow, came out and said “the car, it pulls a little to the left when I push hard on the brakes but other than that I could find nothing.  I don’t work on old cars.  You should take the car to the people who work on old cars.”  I ask him “what about the bushings on the top and bottom of the rear passenger shock?” and he says “the bushing is there.” And I say “did you see any other missing bushings? Panhard arm or nearby anything?”  to which he says “no.”  And I ask why he didn’t go ahead and replace the shocks.  I learn that again “I don’t work on old cars, you should take the car where they work on old cars.”

So an hour wasted and I still don’t know what is causing the clunk, clunk, clunk.  As I got in the car I noted the key was in the ignition, turned to the position to keep the radio on, the car was in 2nd gear.  Guess the guy didn’t read the instructions but thankfully he didn’t break the reverse lock. I look at the time and realize David is likely on his way to the boat very soon, riding right past our workshop, so I text David to meet me at the workshop and I drive the few blocks there.  Took a look under the car.  Missing shock bushing as suspected.  Drove the two blocks to the O’Reilly Autoparts store to purchase something to use for shock bushings thinking “we have these things somewhere… but it would take more time to find them than to buy them.”  A four-pack of generic bushings is $4.49 plus tax.  One bushing needed.  Three spares for the glove compartment.  I wonder if I’ll remember they’re there in a few years when they may be needed? Jackstands and chocks in place, David laid in the gravel and grit on the asphalt and got gunky greasy fingernails while installing the cheap bits of rubber. He has a big loopy grin on his face.  He’s happy–but won’t admit it–that the mechanic didn’t work on Buttercup.  I wonder if he even notices the dirt?

We put David’s bike in Buttercup’s trunk and drove together to Mahdee.  The clunking is completely gone.  I mused on the way home thinking of what the mechanic said “you should take your car to the people who work on old cars.”

We are the people who work on old cars.

The Power of Raspberry Pi–MythTV tweaks and techniques

This post continues my previous ramblings about using the Raspberry Pi aboard the boat.  To start this story at the very beginning, go to this post. To go to the previous post in this series, go here.

Screenshot of MythWeb running on Raspberry Pi 2

Now to discuss some lessons we have learned about using our RPI-2 with MythTV aboard Schooner Mahdee to record over-the-air TV broadcasts for later viewing: Why record when so much is available instantly over the Internet?  Four reasons:

  • we are often anchored where Internet access is unavailable, or the speed is too slow to stream video;
  • we pay for high speed (4G) access per gigabyte;
  • broadcast HDTV provides an effectively free source of additional bandwidth and the HDTV programming is often many times much higher resolution than via Internet streaming;
  • those shows can be saved on a hard drive for later viewing anywhere and anytime.

Stunningly beautiful full 1080 HDTV programming is often broadcast and can be saved for later viewing on a big vibrant HD computer monitor–even in places with no Internet at all.  Those very high resolution shows consume around 5GB per hour.  If using our 4G hotspot, at that rate, our entire monthly Internet bandwidth for work and pleasure is equivalent to a couple of HDTV movies.  By comparison, in some locations, we can record HDTV shows around the clock for free–an incredible deal!  In practice, each 24 hours of saved H-264 encoded HDTV recordings exceeds our total Internet bandwidth usage for the entire month. Our only cost is for the hard drives and each $150 hard drive can save thousands of shows and take up less space on the boat than a small paperback novel.  So, even when we could stream videos over the Internet, we rarely do.

Since we obviously travel a lot, our settings for MythTV are not set and forget–in contrast to more stationary users.  We use Antenna Web in each new location to determine where HDTV transmitters are relative to us and how well we can expect to receive different stations.  We have both an omni-directional and a directional gain antenna to choose from.  Spinning around on a single anchor makes the directional antenna unusable, but if the boat is fixed in orientation with multiple anchors or shore-tie, we can use it to increase reception of more distant HDTV stations.  Sometimes we can get great reception with the antenna below decks in a stealth mode.  For more challenging stations, reception may require an antenna be raised on a flag halyard–not so stealthy.

We have an inexpensive account at Schedules Direct which interfaces very well with MythTV.  With an Internet connection, we generally upload new schedule data every day or two.  There is limited (just the next 12 hours) program schedule data provided for free by the stations themselves on the transmitter frequency using EIT, but scheduling works best with longer range data and Schedules Direct provides about two weeks of scheduling. That data also includes lists of actors and other credits as well as descriptive information which we retain with our recordings and in a separate custom Ruby-on-Rails (RoR) web interface and database.

Schedules Direct also allows us to have four different locations in our profile.  Thus, we have one for each major city area we typically visit.  In those profiles, we can remove stations we do not want–such as those without English language audio–and our custom settings will persist until our next visit to that area.  I am constantly amazed at the number of over-the-air broadcast stations we can receive even when we are far from a metropolitan area.

With our large MythTV database of over 10,000 previously recorded shows, nearly 100 channels of available broadcast programs in many locations, and large number of rules and priorities about what we want to record, it can take several minutes after starting the MythTV back-end for it to figure out what to record. During that time, the MythTV front-end and MythWeb browser interface running on the RPI-2 will will show no scheduled recordings. Whenever possible, I use the command-line mythtv-status to see what is in the recording queue rather than running the more resource-intensive front-end. Even mythtv-status can take several minutes to complete and will show that nothing will be recorded until all of the data has been parsed and prioritized by the MythTV back-end.  Loading new schedule data from Schedules Direct can take nearly 20 minutes to process on our–admittedly overloaded–RPI-2. Sort of like sailing tack to tack to get to one’s ultimate destination, patience is required and one can not expect a newly added show to be put into the recording queue right away. I plan for the RPI-2 to take up to five minutes before a new recording is reflected in the queue.

With an Internet connection, MythTV gets program meta data for each recording so that we have images of cover art–which makes the front-end display nicer.  MythTV can also flag commercials so that they can be easily skipped during replay or even removed from the file entirely.  Commercial detection is very resource intensive, so we set MythTV on the RPI-2 to not do any commercial detection on the recordings. With this setup, the RPI-2 is also very useful as a desktop computer for me to browse the Internet using Firefox/Iceweasel, read and write email and other miscellaneous things all while displaying current weather data and monitoring anchor holding.

One glitch that I have encountered is that the MythTV startup script does not always work in Debian Jessie due to incompatibility with SystemD. The symptom is that the startup script completes with no errors, but the back-end is not running–starting and restarting MythTV using has no effect. The problem seems to be related to the init-functions command. Adding the following just before that call in /etc/init.d/mythtv-backend as follows helped:

_SYSTEMCTL_SKIP_REDIRECT=true
. /lib/lsb/init-functions

Then that fix failed so I am now manually starting MythTV using the old InitV command:

/etc/init.d/mythtv-backend start

It is also good to ensure that MythTV is not running before starting it and to make sure there is no file named /var/run/mythtv/mythbackend.pid. First kill hung processes and then check for the pid file and delete it if necessary before staring MythTV using the above command. Since I rarely reboot the RPI-2, manually starting MythTV works fine and the InitV command is trouble free.

Another glitch is that the HD HomeRun recordings sometimes fail leaving MythTV thinking the recording is still happening. After upgrading the HomeRun to the latest firmware, this situation happens less often. Still, every few days I need to stop MythTV and wait for all the threads to be killed and then restart MythTV.

Next, I will cover some system-wide optimizations that we have made that make MythTV more reliable given the highly loaded RPI2 we run it on.

Addendum: this conversation continues on our technology-focused website Windward Ho!

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